We came into a problem when we found that the bottom would not be able to be cut out in one sheet of ply for the boat is 3.5m long and the sheets were only 2.4m by 1.2m. So to get the bottom out of a sheet of ply we needed to extend the sheet by using a technique called scarfing. We drew out the bottom onto the sheet of ply by splitting it into two pieces. We then planed both sides back using a 1:10 ratio on the end were they are going to join. Making sure that we planed the right side.
We lay'ed one on top of each other bringing the top sheet back the 1:10 ratio so we could plan both at once, for less work and clamped it down. We then planed to give it a feather edge keeping the 1:10 ratio on both bits of ply. (i found this real tricky)
After this is done we placed plastic under the ply then applied resin to the planed surface given it 5-10min to soak in. This is to make the join stronger. This process is called epoxy saturation technique.
heres a link to a short video of how its done.
http://www.youtube.com/watch?v=D7q8P5IKk7o&feature=player_embedded
After this we apply a full mixture of epoxy onto the open grain and placed them together. We were having a bit of problems trying to keep equal pressure on the joint so this is what we came up with. Or more like Chris had hinted to us :)
Watch video: To see how we done it
http://www.youtube.com/watch?v=27RYfXLYYY8&feature=player_embedded
After the epoxy is dry we carefully planed and sanded the excess glue.

